Balance Community Materials test laboratory · SnapLab

Record W24AG
Product Green 20
Reference standard ISA 41 v3 (Highline Webbing)

Batch test record

Green 20W24AG

Production batch of Green 20. Every figure below was measured on material drawn from this batch.

BALANCE COMMUNITY BATCH W24AG RELEASED
Batch
W24AG
Product
Green 20
Produced
March 2024
Status
Released
Sewing location
In-house, Colorado, USA
Destruction tests
20 in 4 configurations
Dimensional results
3 measurements
Elongation readings
3 ISA method
Laboratory
In-house SnapLab

1Product

Green 20
Catalog photograph
Material
100% Nylon (Polyamide)
Structure
Flat
Nominal width
20.0mm
Nominal weight
53g/m
Certification
None assigned

2Dimensions

Measured on this batch

ISA 41 §7

Cross-section
Weight: 53 g/m
Cross-section, drawn to scale
Dimensional results
Measurement Specimens Mean
123456
WidthM1,218.9mm19.4mm18.8mm19.3mm19.2mm19.2mm19.1mm
ThicknessM1,33.6mm3.4mm3.6mm3.5mm3.4mm3.4mm3.5mm
WeightM1,453g/m53g/m53g/m53g/m53g/m53g/m53g/m

3Elongation

Stretch under load

ISA 41 §9
200 mm gauge

Stretch under loadM5
Load Specimens Mean
12345
1kN ISA0.0%0.0%0.0%0.0%0.0%0.0%
5kN ISA6.5%6.0%6.0%6.25%6.0%6.15%
10kN ISA10.5%10.0%10.25%11.0%10.0%10.35%

Rows marked ISA follow the standardized ISA stretch method on a 200 mm gauge, read at the method’s own load steps; the 1 kN row is the reference reading the gauge was marked at. Measured this way, the figures are directly comparable between webbings.

The stretch sample's loops were sewn with pattern 502 (Bartack ramp for 20 mm webbings). Sewing details.

Stretch curve Not recorded
0 2 4 6 8 10 120246810120.0 % at 1 kN6.15 % at 5 kN10.35 % at 10 kN Elongation (%) Force (kN) 0 2 4 6 8 10 120246810120.0 % at 1 kN6.15 % at 5 kN10.35 % at 10 kN Elongation (%) Force (kN)

4Tensile strength

4 test setups, reported separately

ISA 41 §10 / §11
App. G

Each configuration is reported separately and never pooled with another. Specimen numbering restarts within each one.M6

4.1Summary of findings

Breaking force by test configuration

Configuration Samples Mean Std. dev. σ 3σ MBS
Blue Whale to Blue Whale Determines Batch MBS 5 31.31kN 0.13kN 30.92kN
Alpine WebLock 6.20 to Alpine WebLock 6.20 5 29.88kN 0.73kN 27.69kN
MightyLock to MightyLock 5 28.70kN 1.47kN 24.28kN
Sewn Loop to Sewn Loop 5 27.73kN 1.08kN 24.47kN

3σ MBS is the mean breaking force less three population standard deviations, per ISA 41 Appendix G.

4.2Blue Whale to Blue Whale

Determines Batch MBS

Procedure · Blue Whale to Blue Whale

Determines the webbing's own MBS. This device, the Blue Whale, is based on the device used by the ISA for testing the strength of slackline webbings. We have created our own version that has a slightly different anchor method for the tail and modified anchor hole to fit our test machine. The device has an 80mm drum that the webbing wraps around and is ultimately anchored at the back of the device with a short sewn loop.

The Blue Whale is anchored to the test bed directly, with each end in opposite orientations. The webbing wraps around each side in opposite ways to allow for even stretching across the width and thickness of the webbing to prevent uneven loading caused by bent samples. Since the webbing is ultimately anchored with a short sewn loop, the entire sample is able to be tested as there are no tails exiting the sample space.

  • Sample Length - 2.0 m (6.5 ft)

  • Pull Rate - ~350 mm per minute

Green 20 in the Blue Whale to Blue Whale break-test rig, line drawing

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Test setup: Blue Whale to Blue Whale
Specimens
5
Mean force
31.31kN
Std. deviation σ
0.13kN
3σ MBS
30.92kN
Specimen results
Specimen Breaking force
Sample 1 31.27kN
Sample 2 31.44kN
Sample 3 31.42kN
Sample 4 31.08kN
Sample 5 31.32kN
Force in kN against time in seconds, 5 specimens overlaid. The dashed rule is the mean and the accented rule the 3σ MBS; a dot marks each peak, and the fall after it is the break. Every breaking force is in the table beside the plot. Hover or focus a specimen row to trace it here. Press the plot to read values off it, zoom and hide series; Escape gives the picture back.

4.3Alpine WebLock 6.20 to Alpine WebLock 6.20

Procedure · Alpine WebLock 6.20 to Alpine WebLock 6.20

Test configuration to determine strength retention of this particular webbing in the 6-series Alpine Weblock (for 20mm webbings)

Each AWL6 is anchored to the test bed with a Van Beast Shackle (usually 1/2" or 5/8", depending on the webbing strength). The webbing sample is installed in each weblock in the same orientation on both ends with a minimal tail (75 - 150 mm (3 - 6 inches)). The sample is then pulled to failure.

  • Sample Length - 1.5 m (5 ft)

  • Pull Rate - ~350 mm per minute

Specimens
5
Mean force
29.88kN
Std. deviation σ
0.73kN
3σ MBS
27.69kN
Specimen results
Specimen Breaking force
Sample 1 29.05kN
Sample 2 30.18kN
Sample 3 30.25kN
Sample 4 29.03kN
Sample 5 30.9kN
Force in kN against time in seconds, 5 specimens overlaid. The dashed rule is the mean and the accented rule the 3σ MBS; a dot marks each peak, and the fall after it is the break. Every breaking force is in the table beside the plot. Hover or focus a specimen row to trace it here. Press the plot to read values off it, zoom and hide series; Escape gives the picture back.

4.4MightyLock to MightyLock

Procedure · MightyLock to MightyLock

Determines strength retention in the MightyLock line-locker ring.

We have a Mightylock installation at both ends of the webbing. The webbing is wrapped around the MightyLock in the Right-Side-Up configuration and anchored to either a 5/8" Van Beast Shackle (if it's a 25mm/1-inch webbing) or a 1/2" Van Beast Shackle (if it's a 19-20mm webbing). The tails are kept to a minimum on both ends (75 - 150mm (3 - 6 inches)).

  • Sample Length - 1.5 m (5 ft)

  • Pull Rate - ~350 mm per minute

Green 20 in the MightyLock to MightyLock break-test rig, line drawing

Drag to rotate · scroll or pinch to zoom · right-drag or two-finger drag to pan

Test setup: MightyLock to MightyLock
Specimens
5
Mean force
28.70kN
Std. deviation σ
1.47kN
3σ MBS
24.28kN
Specimen results
Specimen Breaking force
Sample 1 29.66kN
Sample 2 29.99kN
Sample 3 29.94kN
Sample 4 27.57kN
Sample 5 26.36kN
Force in kN against time in seconds, 5 specimens overlaid. The dashed rule is the mean and the accented rule the 3σ MBS; a dot marks each peak, and the fall after it is the break. Every breaking force is in the table beside the plot. Hover or focus a specimen row to trace it here. Press the plot to read values off it, zoom and hide series; Escape gives the picture back.

4.5Sewn Loop to Sewn Loop

Procedure · Sewn Loop to Sewn Loop

Determines strength retention in a sewn loop. The particular pattern used for sewing is indicated on each test.

Each sewn loop is done in an opposite direction in order to take out the possibility of failure by uneven loading across the width and thickness of the webbing. Each sewn loop is directly attached to the clevis pins on our test machine, with a diameter of pin diameter of 19mm.

These tests are often used as our elongation tests as well, since they experience the least change in length within the anchoring method.

  • Webbing starting length - 1.5 m (5 ft)

  • Pull Rate - ~350 mm per minute

Green 20 sewn loop (pattern 502) in the Sewn Loop to Sewn Loop break-test rig, line drawing

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Test setup: Sewn Loop to Sewn Loop
Sewing pattern Pattern 502

Loop pattern behind these specimens

Pattern 502

Sewn Loop

Sewn loop, pattern 502, Green 20

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Pattern dimensions
74.5 × 16 mm (L × W) (3.0 × 0.6 in)
Opening size
130 mm (5.1 in)
Webbing fold
210 mm (8.3 in)
Sleeve length
200 mm (7.9 in)
Bobbin thread
Amann Xtreme Tech with Dyneema · 220-tex · Yellow
Needle thread
Amann Xtreme Tech with Dyneema · 220-tex · Red
Stitches
184

Needle threadBobbin threadSleeveModelled to scale.

Written specification

Pattern
502end loop, folded
Fits webbing
20 mmnominal width
Webbing
20.0 × 3.4 mm nominal W × T
Stitch density
2.5 per mmover the pattern length
Opening range
25 to 300 mm settable when the end is built
Drawing source
Machine pattern file stitch run plotted to scale
Specimens
5
Mean force
27.73kN
Std. deviation σ
1.08kN
3σ MBS
24.47kN
Specimen results
Specimen Breaking force
Sample 1 28.73kN
Sample 2 28.7kN
Sample 3 25.75kN
Sample 4 27.84kN
Sample 5 27.62kN
Force in kN against time in seconds, 5 specimens overlaid. The dashed rule is the mean and the accented rule the 3σ MBS; a dot marks each peak, and the fall after it is the break. Every breaking force is in the table beside the plot. Hover or focus a specimen row to trace it here. Press the plot to read values off it, zoom and hide series; Escape gives the picture back.
Tested and reported by

Balance Community, materials test laboratory

SnapLab break-test platform

Record control

Record W24AG

Produced March 2024

Status Released

Reference standard ISA 41 v3

Scope of this record

Covers only material produced in batch W24AG. Figures are not transferable to other production runs of the same product.

This is an in-house test record, not a third-party certification. Testing was performed by Balance Community on its own equipment, following the procedures of ISA 41 (Highline Webbing, v3) as referenced against each section. The 3σ MBS values published here use the population standard deviation (divisor N), per Appendix G.

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